Winding machine (four axis/five axis/six axis)

Technical Features

The winding machine adopts horizontal split structure layout, which mainly includes winding trolley, winding nozzle, extension arm, spindle, yarn frame, dipping device, prepreg belt winding device (optional), electric control cabinet and other components. Equipped with high-precision Siemens 840D CNC control system, the tension control system adopts pneumatic servo control tensioner to control the tension of each yarn and the fiber tension measurement shows that the tension of each yarn does not affect each other, and has the function of stopping to continue to maintain tension.

The equipment can be applied to carbon fiber, glass fiber and organic fiber winding process requirements. Wet winding can be used for fiber winding of tank (equal opening and unequal opening), pipeline, sphere, cone, assembly and other rotating bodies and square products.

 Horizontal winding machine parameters

1	最大工件夹持长度(mm) Maximum length  of workpiece clamping	16000(可定制) customizable
2	最大产品缠绕长度(mm) Maximum length of product   wrap	14000(可定制) customizable
3	最大缠绕产品直径(mm)   Maximum diameter of wrap product	2000(可定制) customizable
4	最大夹持芯模重量(t)   Maximum weight   of wrap product	15
5	最大芯模转速(rpm)   Maximum speed  of mandrel	75
6	缠绕角   Winding corners	0°~90°(根据工艺调整) adjust according to   request
7	小车最大行走速度(m/min)   Maximum travel speed of the   trolley	60
8	小车最大行程(mm)   Maximum travel of trolley	16500
9	伸臂最大速度(m/min)   Maximum speed of   reach arm	48
10	伸臂最大行程(mm)   Maximum reach of arm extension	800
11	丝嘴转动范围   Nozzle rotation range	±180°
12	丝嘴运行速度(r/min)   Running speed of the nozzle	0～30(可调) adjust according to   request
13	预浸带最大宽度(mm)   Maximum width of prepreg tape	150
14	预浸带最大外径(mm)   Maximum   outside diameter of prepreg tape	400
15	预浸带装置扭矩(N.m)  Prepreg tape unit torque	400
16	缠绕精度(mm)    Wrap accuracy	±0.1
17	主轴定位精度   Spindle positioning accuracy	±0.1°
18	小车定位精度(mm)   Trolley positioning   accuracy (mm)	≤±0.2
19	伸臂定位精度(mm)   Reach arm positioning accuracy	≤±0.2
20	纱团数量(团)   Number of yarn balls (wadded)	16(可定制) customizable
21	纱团最大直径(mm)   Maximum diameter of yarn ball	220
22	纱团最大长度(mm)   Maximum length of yarn ball (mm)	280
23	单股纱团张力范围(N)   Single strand yarn tension   range	5-160
24	胶槽加热范围(℃)         Heating range	室温—80
25	胶槽容量(L)       Resin bath capacity	6
26	浸胶方式          Resin method	辊筒式上浸    Roller type upper dipping
27	设备总功率(KW)        Total power	81.3

Multi-station gantry type winding machine parameters

技术参数 Technical   parameters
序号	参数名称 name	参数指标 indicator
	工位数 Number of work   stations	3
2	制品最大缠绕直径(mm)  Maximum winding diameter of the product	600
3	缠绕制品最大重量(单轴)(kg)  Maximum weight of wrapped   product (single shaft)	≤250
4	主轴中心距(mm)  Spindle center distance	700
5	制品最大长度(mm)  Maximum length of product	2500
6	主轴转速(rpm)  Spindle speed	0-125
7	缠绕小车速度(m/s)  Winding cart speed	0-2.5
8	小车定位精度(mm)  trolley positioning   accuracy	≤005
9	小车重复定位精度(mm)  trolley repeat positioning accuracy	≤0.02
10	小车运动行程(mm)  Trolley motion stroke	≤3000
11	缠绕伸臂速度(mm/s)  Winding overarm speed	0-500
12	伸臂最大行程(mm)  Max. reach	600
13	伸臂定位精度(mm)  Reach arm positioning accuracy	≤0.05
14	伸臂重复定位精度(mm)  Reach arm repeat positioning accuracy	≤0.02
16	绕丝嘴翻转速度(rpm)  Twist twist speed	0-200
17	绕丝嘴翻转角度  Flip the Angle around the wire nozzle	±180°
18	缠绕角  Wrap corners	0-90
19	缠绕角重复精度  Wrap Angle repeat accuracy	≤0.01°
20	缠绕排纱精度(mm)  Winding row accuracy	≤±0.1
21	主轴与尾座同轴度(mm)  Spindle and tailstock coaxiality	≤0.15/1000,全长≤0.5
22	丝嘴小车运动与主轴轴线平行度(mm)  Degree of parallelism between   the movement of the nozzle trolley and the axis of the main shaft	≤0.1/1000,全长≤0.8
23	控制系统  Control system	西门子840DSL Siemens 840DSL
24	环向缠绕速度(m/s)  Loop winding speed	0-2.5
25	螺旋缠绕速度(m/s)  Spiral winding speed	0-2.2
电控张力纱架                 Electronically   controlled tension yarn holder
1	容纱量(团)  Yarn capacity	24
2	单团纱重(kg)  Single ball yarn weight	≤6
3	纱团最大外径(mm)  Maximum outside diameter of   yarn ball	200
4	纱团装夹内径(mm)  Inside diameter of yarn ball clamp	76±0.5
5	张力控制值(N)  Tension control value	5-160
浸胶系统                                      Dipping system
1	浸胶槽数  Number of resin slots	3
2	最多纱团数目(预留24团纱)  Maximum number of yarns(24   bobbins reserved)	3*8
3	胶槽导纱装置  Resin bath yarn guide device	辊筒式上浸 Roller type
4	浸胶方式  Resin method	上浸胶 Top dip glue
5	加热功率(KW)  Heating power	2kw*3
6	浸胶槽加热温度(℃)  Dip bath heating temperature	室温—80 Room temperature
7	每个浸胶槽容胶量(L)  Each resin bath capacity	5
8	胶槽控温精度(℃) Resin bath temperature control accuracy	±2

Winding machine moving platform

Winding machine yarn cage

Winding machine wet winding head

  1-Tailsotck 2- spindle box parts 3- spindle base track 4- platform carriage 5- base track  6- auxiliary track 7- Column parts 8- carbon fiber yarn cage parts 9- Glass fiber yarn cage parts 10- resin bath parts 11- Prepreg tape components 12- extend arm parts 13- winding nozzle parts 14- electric cabinet

Six axis multi-station gantry type winding machine parameters

        The fiber winding machine adopts gantry type multi-station structure, mainly composed of gantry frame, winding carriage , yarn cage and tension system, etc. It is suitable for mandrel winding with maximum effective winding length 2500mm (maximum clamping length 3500mm), maximum diameter 500mm, and maximum weight (mandrel + product) of single station 250Kg. Mainly used for large length-diameter ratio, equal opening and unequal opening cylindrical tank, small diameter spherical tank, car four type hydrogen bottle, shaft tube and other axis metrical winding parts and any combination of winding. Winding process is wet winding, winding fiber carbon fiber, glass fiber, etc., with high efficiency, high quality stability characteristics.

Product Features